BLDC control module, 3 phases, 400W, 9-60V, motor (2024)

BLDC control module, 3 phases, 400W, 9-60V, motor (1)

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RON117.98

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BLDC control module, 3 phases, 400W, 9-60V, motor (3) INTERNATIONAL DELIVERY

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  • Description
  • Data sheet
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400W DC brushless motor controller with Hall sensors, model ZS-X11H V1, for precise control of brushless electric motors. This module supports a wide range of input voltages, from 6V to 60V, and can handle a current of up to 20A peak, making it ideal for robust and varied applications.

Equipped with inputs for external signals and an integrated potentiometer for speed regulation, the controller offers flexibility and high control in motor operation. With overcurrent protection functions and the ability to manage forward, reverse and braking functions, it ensures safety and efficiency in use.

Specifications:

Model: ZS-X11H V1

Operating Voltage: 6-60V

Maximum Current: 16A (nominal), 20A (peak)

Maximum power: 400W

Overcurrent Protection: Yes

Dimensions: 63 x 45 x 31 mm

Use:

Checking and Connecting: Make sure the motor and controller interfaces match. The brushless motor must have three phase lines and five Hall lines.

Connect the motor phase lines (MA, MB, MC) to the controller.

Connect the Hall lines of the motor to the corresponding ports on the controller (Ha, Hb, Hc).

BLDC control module, 3 phases, 400W, 9-60V, motor (6)

Connect external signal sources according to your needs:

PWM for speed control (2.5-5V, 50Hz-20kHz).

Analog for speed control (0-5V).

External switches for steering and braking control.

BLDC control module, 3 phases, 400W, 9-60V, motor (7)

Initial Testing:

At first commissioning, use low voltage and low current to check connections and correct operation.

Change the sequence of the Hall lines if the motor does not work properly, until you get optimal operation.

Daily use:

Monitor operation to detect any unusual behavior.

Do not exceed the specified voltage and current parameters to avoid damage to the controller or motor.

Precautions:

Circuit Protection: It is recommended to add a fuse on the power circuit.

Power Supply Polarity: Reversing the polarity can cause irreversible damage. Check the connections before powering up.

Initial Testing: Start testing with low voltages and currents to prevent any risk of damage before operating at full capacity.

9966

80.97 g

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BLDC control module, 3 phases, 400W, 9-60V, motor (2024)

FAQs

What is a 3-phase BLDC motor? ›

A brushless DC (BLDC) motor is a rotating electric machine, where the stator is a classic 3-phase stator like that of an induction motor, and the rotor has surface-mounted permanent magnets; see Figure 2-1.

How do I know if my BLDC motor is working? ›

To test the efficiency of a BLDC motor, you'll need to measure the mechanical power and electrical power of the motor. In addition, you'll need to measure current in amps, voltage, and RPM. Here are the steps to measure; To measure current, you can use a multimeter.

How many phases does a BLDC motor have? ›

There are three classifications of the BLDC motor: single-phase, two-phase and three-phase.

How can I increase my BLDC motor efficiency? ›

Using permanent magnets in the rotor helps keep BLDC motor and PMSMrotors small and inertias low. More significantly, the motors have lesselectrical losses than induction motors because they do not have thesecondary windings in their rotors, and the rotor magnetic losses arealso much lower.

Are BLDC motors good or bad? ›

In consumer electronics, BLDC motors provide longer-lasting performance in devices like household appliances, power tools, and many more. The extended life span of the BLDC motor reduced maintenance requirements, and replacement opportunities and improved the user experience.

What is the difference between BLDC and brushless motors? ›

There are two types of commonly used DC motors: Brushed motors, and brushless motors (or BLDC motors). As their names imply, DC brushed motors have brushes, which are used to commutate the motor to cause it to spin. Brushless motors replace the mechanical commutation function with electronic control.

What is the problem with BLDC motor? ›

The most common causes of BLDC motor failure are mechanical and electrical faults, which can result in expensive maintenance and downtime. The existing methods for diagnosing BLDC motor faults using invasive or non-invasive methods have many limitations.

What is the life expectancy of a BLDC motor? ›

Properly maintained brushless motors can operate for 10,000 hours or more. That's over a year of continual operation. Brushless motors last significantly longer than brushed DC motors. Removing the brushes eliminates friction, sparking, and excessive heat.

How long can a BLDC motor run continuously? ›

Some brushless DC motors can run continuously for tens of thousands of hours with proper maintenance and good operating conditions. However, factors such as temperature, voltage, current, and ambient conditions can affect the longevity of the motor.

What are the disadvantages of a brushless motor? ›

High cost: Brushless DC motors are typically more expensive than brushed DC motors due to the complex electronic controls required for operation. Complex maintenance: Brushless motors require specialized knowledge and equipment for repair and maintenance, making them less accessible to the average user.

What is the minimum rpm for BLDC? ›

What is the minimum speed of Bodine brushless DC motors? 150-200 RPM, depending on what kind of control is being used.

How to control a BLDC motor? ›

BLDC motors cannot by definition use brushes or other mechanical contact to achieve this reversal. Instead, they generally use inverter circuitry to implement this control. And by using the inverter circuitry to also adjust the voltage into each coil, we can in addition control the magnitude of the current.

How many watts is a BLDC motor? ›

Brushless DC (BLDC) Motors – 30 to 3000 Watts.

What controls the speed of a BLDC motor? ›

Speed of a brushless dc motor can be controlled by controlling the input dc voltage / current. The higher the voltage more is the speed. Many different control algorithms have been used to provide control of BLDC motors. The motor voltage is controlled using a power transistor operating as a linear voltage regulator.

What is the difference between single phase and 3-phase BLDC? ›

However, a single-phase BLDC motor can only turn in one direction. For this reason, it is generally used in pump and fan applications. Three-phase motors have three sets of windings in the stator and are able to turn clockwise and counter-clockwise.

What is a BLDC motor? ›

A Brushless DC Electric Motor (BLDC) is an electric motor powered by a direct current voltage supply and commutated electronically instead of by brushes like in conventional DC motors.

What is the difference between BLDC and 3-phase induction motors? ›

Compared with the inverter controlled three-phase motor, the brushless DC motor is thinner and features higher torque. Since a permanent magnet is used in the rotor, the motor is thinner and features higher power. Compared with a three-phase induction motor with a frame size of 3.54 in.

Is a BLDC motor an AC motor? ›

Essentially, the BLDC motor is a permanent magnet synchronous motor that converts a DC power source into a three-phase AC power source. The AC power generates electromagnetic force to drive the motor to rotate. Despite BLDC actually works on AC, why are they called DC motors?

References

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